JCJS & JSL Series Welding Manipulators
The JCJS and JSL Series Welding Manipulators are core process equipment for automated welding in boiler, pressure vessel, pipeline, and metal structure manufacturing. Designed to integrate seamlessly with turning rolls, positioners, and overturning machines, they form complete, high-efficiency automatic welding systems. These manipulators excel at internal/external longitudinal and circumferential seam welding on pressure vessel cylinders, large-diameter pipes, and spherical heads, as well as surfacing applications on inner walls, heads, and reinforced opening areas.
Key Features
High Precision Movement: Consistent vertical travel speed (850 mm/min) and adjustable horizontal travel speed (110–1100 mm/min) ensure uniform, high-quality welds.
Wide Stroke Options: Vertical strokes from 3000 mm to 6000 mm and horizontal strokes up to 5000 mm accommodate large workpieces.
Flexible Rotation: +/-180° column rotation (electric/manual options) enables full access to complex weld seams.
Customizable Configurations: Choose between JCJS (with back shielding gas manipulator) and JSL series, plus optional double-beam or dual-manipulator structures.
Multi-Process Compatibility: Supports TIG, MIG/MAG, PAW, and SAW processes for versatile welding applications.
System Integration: Works seamlessly with turning rolls, positioners, and other auxiliary equipment to form complete automatic welding cells.
Technical Specifications
JCJS Series Welding Manipulators
| Parameter | JCJS3030 | JCJS4040 | JCJS-5040 | JCJS6050 | ||||
|---|---|---|---|---|---|---|---|---|
| Boom vertical stroke (mm) | 3000 | 4000 | 5000 | 6000 | ||||
| Boom horizontal stroke (mm) | 3000 | 4000 | 4000 | Boom vertical travel travel speed (mm/min) | 850 | 850 | 850 | 850 |
| Boom horizontal travel speed (mm/min) | 110–1100 | 110–1100 | 110–1100 | 110–1100 | ||||
| Column rotation angle (°) - Electric | +/-180 | +/-180 | +/-180 | +/-180 | ||||
| Column rotation angle (°) - Manual | +/-180 | - | - | - | ||||
| Back shielding gas manipulator model | 3060 | 4060 | 5060 | 6070 | ||||
| Electric + manual extension (m) | 3+3 | 3+3 | 3+3 | 4+3 |
JSL Series Welding Manipulators
| Parameter | JSL3030 | JSL4040 | JSL-5040 | JSL6050 |
|---|---|---|---|---|
| Boom vertical stroke (mm) | 3000 | 4000 | 5000 | 6000 |
| Boom horizontal stroke (mm) | 3000 | 4000 | 4000 | 5000 |
| Boom vertical travel speed (mm/min) | 850 | 850 | 850 | 850 |
| Boom horizontal travel speed (mm/min) | 110–1100 | 110–1100 | 110–1100 | 110–1100 |
| Column rotation angle (°) - Electric | +/-180 | +/-180 | - | - |
| Column rotation angle (°) - Manual | +/-180 | - | - | - |
| Small boom extension (m) | 3 | 4 | 4 | 5 |
Applications
- Longitudinal and circumferential seam welding of pressure vessel cylinders
- Welding of large-diameter pipes and boiler components
- Spherical head seam welding
- Inner wall and head surfacing for pressure vessels
- Surfacing on reinforced areas of
Recommended products
Side Beam Welding System (JBL/BL Series)
The Side Beam Series Welding Equipment is a high-efficiency, versatile solution designed for automated longitudinal and circumferential seam welding on cylindrical workpieces. With a compact footprint and convenient workpiece hoisting design, it is ideal for manufacturing stainless steel pipes, vessels, tanks, and similar products. The system works seamlessly with rotary tables, workpiece support frames, tooling, or roller frames to deliver consistent, high-quality welds for MIG/MAG or PAW welding processes.
