3D Cross Laser Recognition and Positioning Robot Intelligent Tube Sheet Welding System
Product Overview
This equipment is primarily applied to automatic welding of tubes/tube sheets, adopting 3D cross-laser recognition positioning technology to rapidly identify three-dimensional spatial information of weld seam tube holes and precisely guide welding torch positioning, achieving efficient all-position automated welding of tubes/tube sheets. This intelligent welding equipment requires no manual intervention during operation, completely minimizing the dependence on manual operating skills, improving product quality while significantly enhancing welding efficiency.
System Composition: Fully automatic robot posture adjustment chassis (automatically adjusts relative posture with workpiece), three-axis welding robot, PT60 fully automatic tube sheet welding torch head, Di-Ctrl intelligent control system (including: cross laser recognition positioning system + intelligent control system + digital welding power supply and cooling water tank), human-machine interaction system (handheld teaching pendant + display), water-electricity-gas assembly, cable carrier and sleeve pipes, etc.
| Component | Description |
|---|---|
| Automatic Robot Posture Adjustment Chassis | Automatically adjusts the robot’s relative posture to the workpiece, ensuring optimal alignment for welding. |
| 3-Axis Welding Robot | Provides precise, stable movement of the welding torch for consistent weld paths. |
| PT60 Fully Automatic Tube Sheet Welding Torch Head | Specialized torch head designed for tube-to-tubesheet welding applications. |
| Di-Ctrl Intelligent Control System | Integrated system including:
|
| Human-Machine Interaction System | Handheld teaching pendant + display for intuitive programming, monitoring, and operation. |
| Water-Electricity-Gas Assembly | Integrated utilities management for power, shielding gas, and cooling water. |
| Cable Carrier & Sleeve Pipes | Organized cable management to protect wiring and prevent interference during operation. |
Technical Specifications
| Parameter | TPR-2000 | TPR-3000 |
|---|---|---|
| Model | TPR-2000 | TPR-3000 |
| Weldable Tube Diameter (mm) | Φ16 ~ Φ60mm | Φ16 ~ Φ60mm |
| Rotation Speed (rpm) | 0.18–3.6 | 0.095–1.9 |
| Protective Gas | Argon | Argon |
| Cooling Method | Water Cooling | Water Cooling |
| Minimum Cooling Flow Rate (ml/min) | ≥300 | ≥300 |
